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Oil & Gas, Defense, Nuclear Power, Oceanography, Aerospace, Biomedical Markets Glass-to-Metal Sealing, Cable Terminations, Fiber Optics Pressure Hull Penetrators, Penetrators & Feedthroughs, Connectors, Cable Assemblies, Wellhead Feedthroughs High Reliability & Quality Engineering Design, Program Management, Field Termination, Training, Customer Service penetrator, connectors, glass to metal seal, cable assemblies, oil and gas connection systems, fiber optic terminations, hull penetrators, electrical feedthrough, FITA, offshore drilling, oil & gas, sub-sea, oceanographic, defense, deep-water
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Glass-to-Metal Sealing




Glass-to-metal, high pressure and high temperature sealing, field installable and testable assemblies for harsh environments

Glass-to-metal sealing is the most reliable kind


Glass seals perform under high pressure, vacuum, high temperature, thermal cycling, radiation, shock and vibration. Totally inorganic, they won't degrade with time.

Benefits of glass-to-metal sealing

  • Extremely high durability
  • Mechanical stress and strain resistance
  • High shock and vibration resistance
  • Thermal shock stability and resistance
  • Chemical stability and resistance
  • Absolute hermeticity: zero diffusion or leakage
  • Long-term stability - inorganic, non-ageing
  • 46 years of proven reliability

Proven in these environments

  • Hydrostatic: over 25,000 psig
  • Temperature shock: -40° to 204°C
  • Synergistic HPHT exposure
  • Vibration up to 2000 Hz
  • Mechanical and explosive shock > 10,000 g
  • Hermeticity: He leak rate less than 1 x 10-8 cm3/sec
  • Radiation
  • Steam

How is it done?

  • Repeatable, controlled manufacturing process
  • High temperature process > 1800°F (980°C)
  • Programmable logic controlled furnaces, specialized atmosphere control
  • Compression seal between conductor, glass and body
  • Optimize coefficient of thermal expansions


Materials sealed: routine to exotic

Special materials processing is routine at Teledyne D.G.O’Brien. Direct glass-to-metal seals for body materials include titanium, Inconel, Monel®, K-Monel®, tantalum, Kovar and stainless steels such as 316L and Superduplex.

Contact materials include copper, Alumel®, Chromel®, constantan, Kovar®, platinum, molybdenum, Inconel®, Hastelloy®, Incoloy®, tantalum and carbon steel.

In addition to glass-to-metal sealing, Teledyne D.G.O’Brien controls quality by performing the following key processes in-house; gold, nickel and solder plating; heat treating; and nickel, copper and silver brazing.



Glass-to-metal sealing
Glass-to-metal sealing:
an overview
Download a discussion of glass sealing fundamentals, advantages and issues to consider.



For more information and to download catalogs of our entire product line, please click here
to visit our document center
.



The many options of
glass-to-metal sealing
Capability ranges for instrumentation, power,
cabling and wetmate connectors.

Click here for details.
Glass to metal sealing

Electronics Packaging Electronics Packaging
The customer needed a cap for energy cells containing a corrosive electrolyte.
Click for details.


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